Company DescriptionJob based in Michigan; must be a Canadian citizen.Segula Technologies is an engineering group with a worldwide presence, helping to boost the competitiveness of all major industrial sectors: automotive, aerospace and defense, energy, life sciences, naval and rail. Present in more than 30 countries, with 140 offices worldwide, the Group maintains close relationships with its customers, thanks to the expertise of its 15,000 talents. A leading engineering specialist with innovation at the heart of its strategy, SEGULA Technologies carries out large-scale projects, from design to industrialization and production.Job DescriptionThe High Voltage Safety Integration Engineer will be responsible for design crash avoidance packaging to ensure the vehicle is compliant to vehicle safety regulations to review vehicle tree drawings, supplier CAE analysis results and virtual engineering crash simulation results iteratively for all crash modes.Provide feedback for design robustness. Track and convey issues discovered, update open issues list in real time.Maintain the product book for all electrified programs for safety and compliance items.Document best practices will be updated for Company's internal continuous improvement.Engineer in this position shall maintain the score card for management review, provide required technical assessment to management and the vehicle teams to assure successful and timely implementation of the safety requirements.Facilitate creation of safety procedures, such as first responder's guide, power up and power procedures, service procedures.Engineer is required to be familiar with safety regulations, safety feature implementation, packaging constraints and vehicle level CAD drawings.Work with powertrain Center of Excellence team and HV safety subsystem team to ensure best practice design features and processes are implemented for manufacturing, assembly, reliability, and compliance.QualificationsBachelor’s degree in mechanical, automotive, or aerospace engineeringMinimum of 5 years in product engineering design and development, with emphasis on systems and product developmentHave knowledge and understanding of development tools and techniques such as Value and Failure Mode and Effects Analysis, design for manufacture, design for assembly and design for serviceHave experience in working with suppliers to ensure that best practices and lesson learned are implemented in the component design & document these for company's internal continuous improvementsHave experience in crash simulation/test in automotiveHave experience in the crash test results analysis and the impact on the vehicle safetyExperience in electrical vehicle is suitableHave experience in working with vehicle level component packaging of power inverters, chargers, electrical motors, and motor generator units for mechanical integration between suppliers, FCA packaging and non-technical team members.Familiar with Geometric dimensioning and tolerancing (Gd/t) of the drawingFamiliar with CAD drawingsFamiliar with TEAM Center or equivalent systemFamiliar with basic mechanical engineering fundamentals related to the design, stress analysis, materials etc.Have at least basic knowledge of connector engineeringPossess strong verbal and written communication skillsCoordinate activities with cross functional teams (HV Safety validation, crash team, program team,)Self-motivated with the ability to manage multiple tasks.Familiar with FMVSS305 and ECEr100 regulationsKnowledge of power electronics systems and HEV & BEV experienceGood to have :Review and provide feedback on the component mechanical durability and fatigue analysis to suppliers for design robustnessFamiliar and understand casting materials, processes especially high pressure die casting, mold flow simulations & validation testingKnowledge on FCA assembly plant operations and overall development processAdditional InformationJob based in Michigan; must be a Canadian citizen.
