-
Apply a variety of prescribed practices to identify and manage Asset Reliability risks that could cause stoppages and adversely affect plant or business operations;
-
Leads and directs Equipment Criticality Assessments, Critical Spares Analyses, Failure Root Cause Analyses and Preventive Maintenance Optimization;
-
Leads and directs 'Fact Based' and 'Data Driven' decision making through the effective utilization of:
-
FMEA (Failure Mode and Effect Analysis),
-
RAM (Reliability Asset Management) Analysis,
-
RCM (Reliability Centered Maintenance),
-
LCAM (Life Cycle Asset Management), and
-
TPM (Total Productive Maintenance) methodologies and tools;
-
Professionally and systematically defines, designs, develops, monitors and refines an asset Maintenance Plan that includes:
-
Value-added preventive maintenance tasks,
-
Time-base maintenance plans,
-
Effective utilization of predictive and other non-destructive testing methodologies (UE analysis, Vibration Analysis, Oil Analysis, Thermo-graphic testing, etc.);
-
Develops solutions to repetitive failures that adversely affect plant operations, by applying:
-
Statistical process control,
-
Six Sigma (6σ) methodologies,
-
Root cause analysis (RCA) methodologies;
-
Work with engineering and maintenance to make recommendations for major repair plans for equipment and machinery;
-
Champion for driving standardization and best practices across plant sites;
-
Conduct lifecycle costing (LCC) analyses on new, problematic and aging assets, to repair/replace, repair/design and make/buy decisions;
-
Review and approve new equipment design, lead FAT process, oversee and manage commissioning process;
-
Provide technical support, guidance and validation for all new PM/PdM tasks;
-
Establish reliability \& work planning metrics/KPI's to monitor performance \& improvement PM/CM ratio, MTBF, MTTR, etc.;
-
Generate Bad Actor Report/Analysis;
-
Lead process design changes to improve burden, priority system to reduce ergonomic concerns;
-
Oversee breakdown management system, including troubleshooting, reporting/analysis, recurrence prevention.
